MicroMax's Solutions
MicroMax's Solutions
MicroMax's Solutions
CBP Modules
Backup Power for Harsh and Remote Environments
Tri-M CBP Modules are maintenance free, high cycling backup power systems designed for embedded applications that may encounter extreme temperatures or require numerous charge cycles. Many of these applications are found in remote locations where access to the systems is expensive or challenging (think undersea or remote geographies).
CBP Modules are based on a PC/104 form factor and use electric double-layer capacitors (EDLC) or ultra-capacitors rather than conventional batteries. Ultra-capacitors have a high power density compared to conventional electrolytic capacitors so they can charge very quickly and are able to be recharged thousands of times. This is beneficial for applications that have either a large number of battery discharge cycles or where a «maintenance free» solution is required such as remote terminals or mobile data collectors.
When mated with a Tri-M power solution (HESC or HPSC), the complete system will provide proven, battery free, long-life uninterruptible power for embedded applications. The CBP Modules are offered in Farad capacities of 10, 23, 25, 58, 250, and 500 providing estimated backup power run-times of 45 seconds to 45 minutes based on a twenty watt load.
BAT-NiMh45
4.5Ah NiMh Backup Module
The BAT-NiMh45 creates a UPS system by plugging directly into the bottom of the HESC (including the V5SC-SER & HPSC) Vehicle Power Supplies. Each BAT-NiMh45 includes seven 4.5Ahr «A» size batteries for a nominal backup voltage of 8.4 volts. The BAT-NiMh45 can therefore supply a total of 37.8 watt-hrs of backup power and supply backup power for up to sixty minutes for a 37.8 watt load.
The BAT-NiMh45 includes Mosfet transistors for preventing deep discharge occurrences during extended power outages. The Mosfet transistors electrically isolate the BAT-NiMh45 from the HESC whenever the BE output of the HESC is de-asserted (pulled to 5V).
When ordered with the Real Time Clock option, the BAT-NiMh45-RTC can «awaken» from Sleep Mode at a programmed start-up time. A momentary «dry» contact on CN3 can also override the Sleep Mode and awaken the BAT-NiMh45-RTC. Tri-M Power supplies supporting the HESC-UPS18 firmware can program and read the RTC on the BAT-NiMh45-RTC. Tri-M Power Supplies with HESC-UPS firmware can use the BAT-NiMh45 for a UPS system, but without RTC support. Refer to section «Configuration and Installation» for listing of compatible power supplies and firmware support.
The BAT-NiMh45 has both a thermal fuse and a current fuse for protection against overcharging, and shorts on the battery output.
A digital I2C temperature sensor provides temperature feedback for charge termination, which can be read by the HESC.
TTL2RS232-DB
Interconnect Communication Adapter
The TTL2RS232-DB9 is connected to TUP1000, TPS1000 and TPC1000 via a ten wire interconnect cable and converts the TX and RX TTL signals to RS-232 levels. The TTL2RS232-DB9 also provides a micro-USB connector to plug a USB cable to a host CPU. A jumper shunt permits setting the TUP1000, TPS1000 and TPC1000 into programming mode.
TPSi1000
85W Isolated Power Supply
Tri-M’s TPSi1000 is a galvanically isolated PC/104-Plus power solution for use in embedded applications requiring isolation. The wide-range input voltages, transient suppression, isolation and pluggable terminal mating plugs make the TPSi1000 ideal for use in rugged and hostile applications. Designed tough for harsh environments including military standards, shock, vibration and extended temperature.
TPS1000
Ultra High-Effieciency Power Supply
The TPS1000 is an ultra high efficiency dual programmable output DC-DC PC/104 power converter. Three stage input protection with the on-board PowerOS ensures the system is safeguarded against spikes and transients.
An extended operating temperature range and rugged design allows the TPS1000 to be reliably used in extremely harsh environments. Three full colour RGB LEDs provide a visual at-a-glance indication of input, output and TPS1000 operation.
V12SC-SER(-UPS)
PC/104 UPS and Universal Charger with Solar Panel Support
The V12SC-SER when integrated with a backup power source is a rugged uninterruptable power system (UPS) supplying up to 12V @ 5A and 5V @ 1A for use in remote and hostile environments. The V12SC-SER can be powered from a solar panel or from a vehicle power source. The input power protection is designed to MIL-STD-1275 requirements and can handle transients and load dumps found on heavy vehicles such as large mining trucks.
The PC/104 footprint is easily integrated with other modules such as CPU, communication and I/O modules . The universal charger can handle NiCd, NiMh, SLA, Li-Ion, ultra capacitors and SMBus backup power sources. The V12SC-SER-UPS includes on-board NiMh batteries providing 6.3 watt-hr of backup energy.
The V12SC-SER has two RS-232 ports for data monitoring and control. One port has 2500Vrms isolation and includes 5V @ 200mA making it ideal for remote sensors for sunlight intensity and solar panel temperature. The second port includes 5V @ 1A of power for devices such as a low power CPU. The 5V power on the serial ports are independently switchable to the 12V output.
Three full color RGB LED indicators on the V12SC-SER provide operational status and an additional three off board RGB LED indicators can be used for remote status indication. The LEDs can be remotely controlled over the RS232 ports permitting indication of other functions.
Advantages
Solar panel input compatible. When the energy from the solar panel is insufficient the V12SC supplements by drawing power from the backup power source
PC/104 footprint and height compatible
Wide input range, 7V to 40V DC
Transient suppression designed to MIL-STD-1275 levels
Mechanical shock & vibration designed to MIL-STD-810 levels
Multi-chemistry universal charger, supports NiCd, NiMh, SLA, Li-Ion, ultracapacitors, and SMBus
Wide temperature range
Isolated RS-232 port for remote sensors and data monitoring complete with isolated 5V to power remote sensors
HDTS1275-DB
Compact transient surge stopper
The HDTS1275-DB is a transient surge stopper that protects electronics from the high energy of transients and load dumps. The HDTS1275-DB also protects electronics when power is connected backwards.
The DB9 style and size connector mounts into a standard DB9 panel opening permitting easy integration. The HDTS1275-DB is designed to MIL-STD-1275 requirements and MIL-STD-810 shock and vibration levels.
V5SC-SER-UPS
PC/104 Uninterruptable Power Supply (UPS)
The V5SC-SER-UPS is a smart 35 Watt DC to DC UPS with a 5VDC output. A microcontroller provides advanced power management, smart battery charging and an RS-232 communication command and monitoring port. The V5SC-SER-UPS is handles rugged environments, has a wide input range of 6-40V and is ideal for battery or unregulated input applications. The V5SC-SER (without on-board batteries) permit greater backup energy and/or the benefits of a different backup energy chemistry when mated with one of Tri-M’s backup power modules.
Smarts:
log runtime hours / log excessive temperature operation or shock and vibration/ log input voltage conditions and transient occurrences/ log output voltage and loads
setup operating parameters such as maximum and minimum operating temperature
ESN number to uniquely identify each unit
utilizes a multi-stage charging for both the built-in batteries and the external batteries
onboard power management function allows timed on/off control of the V5SC, notification of changes to main power and changes in the battery status
Capable:
a constant off-time current-mode architecture regulator provides excellent line and load transient response for the +5VDC output.
heavy duty transient suppression up to 6,000 volts
ripple reduced to below 20mV
built-in 750mA-Hr 8.4V NiMh battery that is re-charged by the V5SC battery charger; able to provide XX minutes of backup based on X amp draw
state-of-the-art MOSFET based design provides outstanding line and load regulation with efficiencies up to 95 percent
supports external battery packs such as the BAT104-NiMh, or a non-PC/104 pack that is wired to the Battery Connector CN1.
provides up to four stages of battery charging and can charge Lead-Acid, NiCd, and NiMh batteries and is also SMBus level 3 compatible. Charge currents are up to 1.5A, and battery charging voltages from 9.5 to 19.5V.
Applications:
specifically designed for vehicular applications and has heavy-duty transient suppressors (6000W) that clamp the input voltage to safe levels, while maintaining normal power supply operation.
low noise design makes the V5SC ideal for use aboard aircraft or military applications or wherever EMI or RFI must be minimized.
can be programmed to power off the outputs in 60 seconds, and then turn on again 12 hours later
can be configured to meet almost any power supply and battery charging need for embedded applications, whether that be a simple +5V application, or providing power for back lighted LCD panels, or a full NiMh UPS (un-interruptible power supply configuration).
all generated voltages are provided to screw terminals. The RS232 serial port is provided on a 2×5 row pin header.
Advantages
High efficiency
Extended temperature operation
Rugged design
Transient supression
Power/OS
Full UPS with smart charging
PC/104 stackable
Extract104
PC/104 extraction tool / board separator
Frustrated with bent or damaged header pins? The EXTRACT104 is an economical and easy to use tool designed to quickly and professionally separate PC/104 and PC/104+ modules from your stack or test equipment.
Simply position the tool at the edge of the connector and squeeze; the PC/104 pins are smoothly lifted out of the adjacent PC/104 socket.
This rugged, nickel-plated steel device is an indispensable piece of equipment for all test, repair, and production benches.
TCB1000
Dual CANbus Serial and COM ports Two MultiTech universal sockets
Tri-M’s TCB1000 series is a new and innovative communication board. This high density design integrates CANbus controllers, serial ports, and wired/wireless functionality into a single board solution. The TCB1000 significantly reduces the size, weight, and cost of embedded solutions while increasing performance and functionality for M2M, Telematics, and data logging applications.
Incorporating dual isolated CANbus controllers, two MultiTech compatible universal sockets, four isolated RS‑232 serial ports, and one isolated RS-485 serial port the TCB1000 is truly a versatile, all-in-one communication solution. Its integrated design offers system builders unprecedented versatility, allowing them to design with only one board while offering their end users any number of communication configurations. Further improving the solution’s flexibility, build options are available for ’lighter’ versions which incorporate only the particular features required for more specialized applications.
All Tri-M products are built for outstanding performance and reliability in harsh environments. The same rugged design features are used in the TCB to make it well suited for operating in harsh environments where, temperature, shock and vibration are factors.
